Custom fluoropolymer solutions
One trusted partner.From conception to production.
Bring us the part that a catalog and a machine shop cannot solve. One Savillex team selects the resin, designs and builds the tool, molds the part, and finishes it.
BUILT FOR DEMANDING INDUSTRIES
Supporting applications in semiconductor, analytical, aerospace, life science, medical, chemical, and nuclear.
SCALABLE MANUFACTURING SUPPORT
We can scale from prototype development to highthroughput production.
ISO 9001 CERTIFIED MANUFACTURING
ISO Class 7 cleanroom manufacturing and assembly in Minnesota, USA.
Customer success - Stratasys
Savillex delivered a molded PFA solution that not only met our exact requirements, but also helped us reduce costs and improve efficiency at scale.”
— Stratasys Engineering Team
30–40%
cost reduction vs. machined PTFE
50%
faster turnaround
How we work
One partner. One accountable team.
Concept to production.
For organizations that demand high-purity components for critical applications, Savillex Custom Solutions delivers precision-engineered fluoropolymer and advanced plastic components and assemblies. With design, engineering, and manufacturing all under one roof, we streamline development, accelerate time to production, safeguard process purity, and enable confident scale-up.
01
MATERIALS
PFA, FEP, ETFE, PVDF, ECTFE, plus selected non-fluoropolymers, including PEI (Ultem™) and polypropylene.
02
IN-HOUSE TOOLING
Tools designed, built, and supported under one roof.
03
MANUFACTURING
Precision components from ~1 g to over 2 kg, from prototyping to highvolume production.
04
SECONDARY OPERATIONS
Transform molded parts into finished, ready-to-install components and assemblies.
05
QUALITY & FINISHING
ISO 9001 certified, with ISO Class 7 cleanroom assembly and packaging.
Resin selection
Engineering starts with the right polymer.
The resin is a design decision. We mold melt-processable fluoropolymers, and we match the grade to chemical exposure, temperature, and required part cleanliness.
SELECTION SUPPORT
We help select the right material based on: Material performance, regulatory guidance, cost and manufacturing considerations.
PFA GRADES
We use high-purity grades from leading resin suppliers. When ultratrace metals are not required, a practical grade keeps the part cost in line.
RESIN SOURCING
We source resins from established suppliers, including Chemours™ and Daikin™, for the highest quality. We can also sample and evaluate other resins and brands by request, including non-fluoropolymer materials, composites, and colorants.
Capabilities
Designed. Built. Supported.
Under one roof.
Savillex designs, manufactures, modifies, and maintains tooling in-house to deliver the precision, flexibility, and speed required for custom fluoropolymer components. Direct collaboration between our engineers and tooling team ensures every tool is optimized for performance, manufacturability, and long-term reliability.
Design
DFM reviews and collaborative engineering to optimize tooling performance.
Build
Precision machining and fabrication of tools using application-specific materials.
Modify
Rapid, in-house revisions during qualification to accelerate development.
Maintain
Preventive maintenance, repairs, and ongoing support to ensure performance.
In-house tooling capabilities
Tool types
Injection molds, stretch-blow molds, compression forms, insert molds, unscrewing molds, multi-cavity tools, and family tools.
Ownership
Molds and tools are owned by the customer but maintained and stored by Savillex at no additional cost.
Materials
Tool steels and materials selected for fluoropolymer processing and long-term wear resistance.
Corrosion protection
Fluoropolymer molding can generate corrosive gases that attack tooling. Savillex uses proprietary surface technology to protect tools, extending tool life and maintaining performance.
Turnaround
Fast iteration and design flexibility with direct access to our tooling team.
Documentation
Tool documentation, drawings, and maintenance records maintained for quality and traceability.
Support
Tool transfer support to ensure continuity of supply at partner locations worldwide.
Molding capacity
Injection molding specialty.
Savillex manufactures precision fluoropolymer components across a wide range of sizes, geometries, and production volumes.
85–390 ton
Horizontal Press range
~1g to 2kg
Part weight
~2mm to 50cm
Part size
ISO Class 7
Cleanroom options
Process
Capabilities
Best Suited For
Injection molding
Our fully automated, lights-out facility utilizes horizontal presses ranging from 85 to 390 tons to produce high-precision parts. We accommodate a broad manufacturing envelope, handling part weights from 1g to over 2kg and sizes from 2mm to 50cm, with minimum wall thicknesses down to 0.64mm.
Our advanced capabilities excel in producing complex geometries and precision components tailored for applications requiring specific material properties, while ensuring highly repeatable, high-volume production.
Stretch-blow molding
Our seamless hollow components are molded in a state-of-the-art ISO Class 7 cleanroom, specifically designed to meet critical applications requiring very low particulate contamination.
We specialize in producing high-purity bottles and vessels designed specifically for critical fluid handling applications where strict particulate control is paramount.
COMPRESSION FORMING
We specialize in thin-wall tube production, closed-end and specialized geometries, and cost-effective fluoropolymer forming
To complement your core capabilities, we provide high-purity, easily cleanable thin-wall tubing with low leachables and extractables for corrosive solutions, delivering a cost-effective solution for high-performance applications.
Production configuration examples
Prototyping
Automated production
Controlled cooling
Manual handling & degating
Machining & Secondary operations
Finished.
Ready to install.
Precision machining, fabrication, finishing, and testing capabilities to meet the most demanding application requirements.
Machining capabilities
Precision & development capabilities
Tight-tolerance machining
Surface finishing
Prototyping
Fixture fabrication
Engineering support
Tolerance, finish, and feature capability are evaluated based on part geometry, material, and application requirements.
Secondary operations & support
Fusion welding & assembly
Ø 0.094–Ø 8.0 in
2.4–203 mm
Welding range
Proprietary non-contact fluoropolymer fusing for high-purity assemblies.
Finishing & cleaning
- • Surface finishing
- • Laser marking / part ID
- • Acid cleaning
- • Annealing
- • ISO Class 7 cleanroom assembly and packaging
Inspect & qualify
Dimensional
Metrology, microscopy, volumetric
Functional tests
Leak, pressure decay, burst, elevated temperature
Cleanliness
ICP-MS ultra-trace metal analysis
Keep a copy
Download the custom solutions brochure.
Resins, press sizes, tooling, and secondary operations in one document you can share with your team.
Request a project review
Partner with
Savillex.
Send the drawing and the duty. We will tell you whether we can mold it, which resin fits, and what it takes to tool.